Why standard sizes don't always work
Standard thermal transfer ribbons come in a limited set of widths — typically 40mm, 60mm, 80mm, 110mm, and 130mm. These cover the majority of applications, but many industries need sizes outside this range:
- Garment wash-care labels: often as narrow as 25–35mm - Industrial drum labels: may require 150–160mm width - Specialty medical labels: non-standard widths for custom label stock - OEM applications: exact width matching to proprietary label formats
Using a 110mm ribbon on a 50mm label wastes 60mm per label — doubling your ribbon cost. Using too-narrow ribbon on a wide label leaves unprinted edges and causes ribbon tracking problems.
What Codewell Image can manufacture
Codewell Image slits ribbons to custom widths in our Badli, Delhi facility. Our custom specification range:
Widths: 25mm to 160mm (in 1mm increments) Lengths: 50m, 74m, 100m, 150m, 200m, 300m, 450m, 600m — or any length in between Core sizes: ½ inch (12.7mm) and 1 inch (25.4mm) cores — with or without punching (notch) Winding: inside wound (ink on core side) or outside wound (ink facing out) Leader tape color: blue, green, silver, transparent, or custom
All CW-series ribbon grades available in custom sizes: CW-11, CW-12, CW-15, CW-20, CW-22, CW-25, CW-28, CW-30, CW-33, CW-60, CW-66.
How to order custom ribbon
To order custom ribbon from Codewell Image:
1. Measure your label width — this is the feed width of the label through your printer, measured perpendicular to the feed direction. 2. Add 5–10mm — your ribbon should be 5–10mm wider than your label. 3. Determine core size — check your existing ribbon or printer manual. 4. Determine winding direction — check your printer's ribbon slot orientation or existing ribbon label. 5. Specify quantity and length — longer rolls reduce changeover frequency.
Send these specifications via WhatsApp (+91-8800272088) or fill the contact form at codewellimages.in/contact. We quote within hours and typically dispatch custom orders within 2–3 working days.
Minimum quantities for custom ribbon
Custom ribbon slitting requires minimum quantities to be cost-effective:
For custom widths (non-standard): minimum order is typically 24–50 rolls depending on width. For very narrow ribbons (<40mm), we slit multiple ribbons from the same parent roll — minimum quantities may be lower.
For standard widths: no minimum order. You can order as few as 1 roll.
For OEM/dealer partnerships requiring regular custom size supply: we offer contract manufacturing with dedicated stock and priority dispatch. Contact us to discuss OEM supply terms.
Related resources
Need help choosing the right ribbon?
Share your printer model and label type — we'll recommend the exact CW-series ribbon and send a free quote.